Thermographic camera Totally Explained

Everything about Thermographic Camera totally explained

A thermographic camera, sometimes called a FLIR (Forward Looking InfraRed), or an infrared camera less specifically, is a device that forms an image using infrared radiation, similar to a common camera that forms an image using visible light. Instead of the 450–750 nanometer range of the visible light camera, infrared cameras operate in wavelengths as long as 14,000 nm (14 µm).

Theory of operation

Infrared energy is just one part of the electromagnetic spectrum that encompasses radiation from gamma rays, x-rays, ultra violet, a thin region of visible light, infrared, microwaves, and radio waves. These are all related and differentiated in the length of their wave (wavelength). All objects emit a certain amount of black body radiation as a function of their temperatures. Generally speaking, the higher an object's temperature is, the more infrared radiation as black-body radiation it emits. A special camera can detect this radiation in a way similar to an ordinary camera does visible light. It works even in total darkness because ambient light level doesn't matter. This makes it useful for rescue operations in smoke-filled buildings and underground.
   Images from infrared cameras tend to be monochromatic because the cameras are generally designed with only a single type of sensor responding to single wavelength range of infrared radiation. Color cameras require a more complex construction to differentiate wavelength and color has less meaning outside of the normal visible spectrum because the differing wavelengths don't map uniformly into the system of color vision used by humans. Sometimes these monochromatic images are displayed in pseudo-color, where changes in color are used rather than changes in intensity to display changes in the signal. This is useful because although humans have much greater dynamic range in intensity detection than color overall, the ability to see fine intensity differences in bright areas is fairly limited. This technique is called density slicing.
   For use in temperature measurement the brightest (warmest) parts of the image are customarily colored white, intermediate temperatures reds and yellows, and the dimmest (coolest) parts blue. A scale should be shown next to a false color image to relate colors to temperatures. Their resolution is considerably lower than of optical cameras, mostly only 160x120 or 320x240 pixels. Thermographic cameras are much more expensive than their visible-spectrum counterparts, and higher-end models are often deemed as dual-use and export-restricted.
   Thermal imaging photography finds many other uses. For example, firefighters use it to see through smoke, find persons, and localize hotspots of fires. With thermal imaging, power line maintenance technicians locate overheating joints and parts, a telltale sign of their failure, to eliminate potential hazards. Where thermal insulation becomes faulty, building construction technicians can see heat leaks to improve the efficiencies of cooling or heating air-conditioning. Thermal imaging cameras are also installed in some luxury cars to aid the driver, the first being the 2000 Cadillac DeVille. Some physiological activities, particularly responses, in human beings and other warm-blooded animals can also be monitored with thermographic imaging. Cooled infrared cameras can also be found at most major astronomy research telescopes.

Types

Thermographic cameras can be broadly divided into two types: those with cooled infrared image detectors and those with uncooled detectors.

Cooled infrared detectors

Cooled detectors are typically contained in a vacuum-sealed case and cryogenically cooled. This greatly increases their sensitivity since their own temperatures are much lower than that of the objects from which they're meant to detect radiation. Typical cooling temperatures range from 4 K to 110 K, 80 K being the most common. Without cooling, these sensors (which detect and convert light in much the same way as common digital cameras, but are made of different materials) would be 'blinded' or flooded by their own radiation. The drawbacks of cooled infrared cameras are that they're expensive both to produce and to run. Cooling and evacuating are power- and time-consuming. The camera may need several minutes to cool down before it can begin working. Although the components that lower temperature and pressure are generally bulky and expensive, cooled infrared cameras provide superior image quality compared to uncooled ones.
Materials used for infrared detection include liquid helium cooled silicon bolometers, and a wide range of cheaper narrow gap semiconductor devices including:

In principle, superconducting tunneling junction devices could be used as well as infrared sensors because of their very narrow gap. Small arrays have been demonstrated. Their wide range use is difficult because their high sensitivity requires careful shielding from the background radiation.

Uncooled infrared detectors

Uncooled thermal cameras use a sensor operating at ambient temperature, or a sensor stabilized at a temperature close to ambient using small temperature control elements. Modern uncooled detectors all use sensors that work by the change of resistance, voltage or current when heated by infrared radiation. These changes are then measured and compared to the values at the operating temperature of the sensor. Uncooled infrared sensors can be stabilized to an operating temperature to reduce image noise, but they're not cooled to low temperatures and don't require bulky, expensive cryogenic coolers. This makes infrared cameras smaller and less costly. However, their resolution and image quality tend to be lower than cooled detectors. This is due to difference in their fabricational processes, limited by currently available technology.
Uncooled detectors are mostly based on pyroelectric and ferroelectric materials (External Link

) or microbolometer technology.
Some of the materials used for the sensor arrays are eg.: (External Link

)

vanadium(V) oxide (metal insulator phase change material, for microbolometer arrays)

lanthanum barium manganite (LBMO, metal insulator phase change material)

amorphous silicon

lead zirconate titanate (PZT)

lanthanum doped lead zirconate titanate (PLZT)

lead scandium tantalate (PST)

lead lanthanum titanate (PLT)

lead titanate (PT)

lead zinc niobate (PZN)

lead strontium titanate (PSrT)

barium strontium titanate (BST)

barium titanate (BT)

antimony sulfoiodide (SbSI)

polyvinylidene difluoride (PVDF)

Thermographer training

Aside from test equipment, training is the most important investment a company will make in an infrared inspection program. Advances in technology have provided infrared equipment that's user-friendly; however, infrared thermography isn't a “simply point and shoot” technology. In addition to understanding the object or system being inspected, thermographers must also understand common error sources that can influence observed thermal data. Typically, infrared training courses should cover the topics of infrared theory, heat transfer concepts, equipment selection and operation, how to eliminate or overcome common error sources, and specific applications.

Applications

Originally developed for military use during the Korean War, thermographic cameras have slowly migrated into other fields as varied as medicine and archeology. More recently, the lowering of prices have helped fuel the adoption of infrared viewing technology. Advanced optics and sophisticated software interfaces continue to enhance the versatility of IR cameras.

Astronomy, in devices such as the Spitzer Space Telescope

Night vision

Firefighting operations

Military & Police target detection & acquisition

Law enforcement and anti-terrorism

Predictive maintenance (early failure warning) on mechanical & electrical equipment

Process monitoring

Condition Monitoring & surveillance

Automotive applications

Energy auditing of building insulation and detection of refrigerant leaks

Roof inspection

Auditing of acoustic insulation for sound reduction

Masonry wall structural analysis

Moisture detection in walls & roofs

Chemical imaging

Medical testing for diagnosis

Nondestructive testing

Quality control in production environments

Research & development of new products

Pollution effluent detection

Locating unmarked graves

Aerial archaeology

Paranormal investigation

Search and rescue operations

Technical Surveillance Counter-Measures

Quarantine monitoring of visitors to a country

Flame detector

Specifications

Some specification parameters of an infrared camera system are:

Number of pixels

Spectral band

Sensor life time

Minimum resolvable temperature difference (MRTD)

Field of view

Dynamic range

Input power

Mass and volume

Makers

France

Cedip Infrared Systems

Thales Group

Germany

Thermosensorik

DIAS Infrared GmbH

IMPAC Infrared GmbH

Carl Zeiss Optronics

Jenoptik Laser, Optik, Systeme

Italy

SELEX Galileo

Japan

NEC San-ei

Further Information

Get more info on 'Thermographic Camera'.

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